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Thermal Design and Solution Optimization

At the beginning of the product reasearch and development, our company provide themal simulation suport and service for customer thermal-tech demand.Take the advantage of famous thermal design software Icepak, Flotherm, Qfin and other design softwares; Evaluate by integrating theory and practice; our experienced engineers can provide optimized thermal solution for customers.

 

Our team have abundant experience in natural convection, forced convection, liquid cooled themal solution. The designed heat sink has successed applied in communication, IT, chemical, server and new energy(LED, solar, IGBT) industrial field.

 

Customer thermal design procedure:

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1 (1)

 

Thermal Theory

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Heat transfer method

Heat Transfer and Thermal Circuit

page-660-201

3

 

1> Heat pipe soldering solution demonstration:

For server CPU heat sink, thermal power 130Watt, environment temperature 35degree, customer require Tj temperature below 55 degree.

 

1 (2)

 

2> Water cooled solution demonstration:

For 2.5MW air-cooled inverter, thermal power 2200Watt, environment temperature35degree, customer require Tj temperature below 70 degree.

 

1 (3)

 

3> Sun-flower solution demonstration:

For computer CPU heat sink, thermal power 110Watt, environment temperature 35degree, customer require Tj temperature below 80 degree.

 

1 (4)

 

From Thermal Design to Prototype Validation

 

AWIND supports custom thermal projects from design review and prototype development to testing and mass production preparation.

 
01
 

Review Requirements

Review drawings, heat load, operating conditions, dimensions and connection requirements.

 
02
 

Design Evaluation

Evaluate the product structure, materials and suitable manufacturing processes based on project needs.

 
03
 

Prototype Development

Manufacture samples according to the agreed design for dimensional and assembly checks.

 
04
 

Testing and Validation

Conduct agreed tests, such as  pressure or leakage tests, depending on the product requirements.

 
05
 

Production Preparation

Review prototype results and address necessary changes before moving toward mass production.

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Start Your Next Thermal Project with AWIND

Whether you are developing a new liquid cold plate or improving an existing thermal solution, share your available drawings and project requirements with our team to discuss prototype development and the appropriate validation plan.