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Standard Aluminum Water Cooling Block

Standard Aluminum Water Cooling Block

Friction stir welding feature:1. Simple welding: automation, No pretreatment, No protection gas 2. Environment protection: No smoke, Nonradiative 3. Automation of welding: Similar to milling machine, Easy to operate the machine, Automatic welding, Low noise & No pollution. 4. Small shrink & small deformation
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Product Introduction

We are always committed to meeting the different needs of our customers with flexible and diverse business models, and we provide a wide range of Heat Sink with Copper Heat Pipe, AL Extrusion Heat Sink, Vapor Chamber Heatsink and services. We set up the right customer attitude, with quality work and service to obtain a good reputation, is the most solid cornerstone of enterprise development. With superb technology, high-quality products, and realistic style, the company provides high-quality services throughout the process. Our core value is our forever unchanged commitment, which is penetrated in all our actions. Our company has a high-quality professional procurement team and a strong logistics system, adhere to the customer-centered, market-oriented marketing philosophy, adhere to the service tenet of quality and low price for survival, service for development.

Technical principles of Friction Stir Welding

The welding joint is rotating, heating and moving on the surface of the product, high temperature makes the material soften, and the welding seam is weld by joint.


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Typical friction stir welding in product surface


FSW seam in the material surface (cross section)

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a: Welding area

b: Heat joint affected area

c: Heat affected area

d: Material


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No bubble and flawless in weld seam.

Smooth surface, welding performance is good.


 


  Friction stir welding feature:

1. Simple welding: automation, No pretreatment, No protection gas

2. Environment protection: No smoke, Nonradiative

3. Automation of welding: Similar to milling machine, Easy to operate the machine, Automatic welding, Low noise & No pollution.

4. Small shrink & small deformation


Suitable for various forms of welding

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FSW welding joint performance

Comparison of impact toughness (5083 is LF4)

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AL FSW joint performance (7075,2014,2219/5083)

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FSW vs MIG, Deformation comparison

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FSW strengths

Soild state welding technology, no filler, with excellent connector performance.

Can be welded aluminum, copper, magnesium and other nonferrous alloys non-ferrous metals.

This method is highly automated.

Very suitable for aluminum or copper liquid cooling plate welding.


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FSW in liquid cooling plate

FSW technology is wildly used in high power machine, aviation, telecom, military and etc.

In liquid cooling plate, traditional welding method is brazing, electron beam welding and etc, but this welding method can not do well in both good sealing and good pressure performance, so there are high defect rate. But FSW can do better in good sealing and good pressure performance, so FSW technology is using for liquid cooling plate.


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FSW process in machining liquid cooling plate

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FSW Liquid cooling plate structure


Leaking test

Pressure: 2MPa, no leaking in 15 min

FSW Pressure: 4MPa, no leaking in 20 min, better performance

Calculation: In 15mm cold plate, FSW 1mm structure can bear at least 10 MPa pressure.


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We insist on customer-oriented, and meet the needs of customers with a good group of Standard Aluminum Water Cooling Block, so as to win their trust and loyalty. Our company values are, focus, professionalism, learning, collaboration, execution, and responsibility. After years of rapid development, we have a strong supporting production capacity, and the main equipment has achieved large-scale and modernization.

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